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-   -   Transmission issues already. (http://www.chinariders.net/showthread.php?t=15632)

TXDSRIDER 12-08-2015 06:37 PM

Transmission issues already.
 
So my hawk has 300 miles on it yesterday I changed the oil so I could put in my magnetic drain plug everything went well oil looked good nothing in the screen. Put the same oil I had been using from day 1 rotella t5 15w40. Took the bike out everything seemed fine then when I went to stop I noticed I couldn't get into neutral which had never really been a problem. A while later it didn't seem to want up shift every time. I blamed it on the boots I was wearing that I had never riden in. I soon noticed I wasn't missing the shifter it just wasn't pulling up. So I parked the bike and waited until today to adjust the clutch cable. Took some slack out and it seemed better except neutral, I could only get it in neutral if the bike was off. Messed with the cable a little more and started to have some success with neutral but when I went out I was having a hard time up shifting especially past second as of my last ride I couldn't come past 2nd so I parked the bike before I did any more possible damage. Any ideas I'm still not sure if my cable is 100% adjusted right but it doesn't seem any different than before the oil change.

SpudRider 12-08-2015 08:33 PM

Check to see if the shift lever is loose. You might also want to tilt the lever downward a notch or so. ;)

TXDSRIDER 12-09-2015 02:42 PM

So the shifter was tight and I moved it down a couple notches but I belive the problem is much more severe. After I re tightened the shifter with the bike off I tried cycling the gears the shifter has a hard stop trying to go above second it just stops you physically can not put it in 3rd. Except my be if I hit it with a hammer lol. I guess it could be a shift fork but at 300 miles. And I don't beat on the transmission. Of course my fake 90 day warranty just ran out too. Any ideas on the next step obviously opening things up is going to need to happen but could something just be loose or out of alignment. I knew I was going to need to tinker but this seems a little excessive for 300 miles.

SpudRider 12-09-2015 04:19 PM

The next easiest thing to do is check the shift pawl. To do this you must drain the engine oil, and remove the right crankcase cover. The shift pawl is located at the bottom rear of the engine, behind the clutch basket. It will look similar to the shift pawl shown inside the red oval of the photograph below.

http://i442.photobucket.com/albums/q...psx6f12ig1.jpg

Starting at the 8:30 mark, the following video shows how the shift pawl operates the transmission. Work the shift lever and inspect the shift pawl for proper operation.

https://www.youtube.com/watch?v=UjaNXrcU3BA

TXDSRIDER 12-09-2015 08:10 PM

Thanks spud. I was about to remove the case but wanted to wait for your advice. I put the bike up on the stand and was rocking the wheel back and forth while shifting and got it to cycle all the gears multiple times. Took it out for a ride went 10 miles around the block a bunch of times no problems. Still seems a little harder to put in neutral than before the oil change but I can live with that I really only go in neutral if I'm parking the bike. Hopefully it was just a fluke.

On a side note I'm going to measure that led heat sink for you tomorrow when I bleed the chinese fluid from the front brakes.

MICRider 12-09-2015 09:12 PM

Silly question but is your idle set really high? That can make it difficult to find neutral as well.

SlowJunk 12-09-2015 09:35 PM

Quote:

Originally Posted by TXDSRIDER (Post 200185)
So the shifter was tight and I moved it down a couple notches but I belive the problem is much more severe. After I re tightened the shifter with the bike off I tried cycling the gears the shifter has a hard stop trying to go above second it just stops you physically can not put it in 3rd.

Mine does not shift up from 2nd (to 3rd, etc...) if it is not moving (i.e. rear wheel turning). If I recall correctly that is the correct behavior as described by the manual.
I have found that after some run in (about 200 miles) finding neutral is much easier. I had to adjust (tighten) the shift cable at the engine. Then needed a few rides with the engine hot to set the correct shift cable tension at the handlebar shift lever. In addition, I made sure that the shift cable was not moving about where is fastened by the rubber band at the down tube. This was to make sure that the cable was not moving around the down tube to get near the exhaust pipe and heating up.

TXDSRIDER 12-09-2015 09:48 PM

Quote:

Originally Posted by MICRider (Post 200211)
Silly question but is your idle set really high? That can make it difficult to find neutral as well.

No my idle is honestly a little low. If I give it a little gas while shifting into neutral it goes right in or if I shift to neutral while still rolling.

TXDSRIDER 12-09-2015 09:50 PM

Quote:

Originally Posted by SlowJunk (Post 200214)
Mine does not shift up from 2nd (to 3rd, etc...) if it is not moving (i.e. rear wheel turning). If I recall correctly that is the correct behavior as described by the manual.
I have found that after some run in (about 200 miles) finding neutral is much easier. I had to adjust (tighten) the shift cable at the engine. Then needed a few rides with the engine hot to set the correct shift cable tension at the handlebar shift lever. In addition, I made sure that the shift cable was not moving about where is fastened by the rubber band at the down tube. This was to make sure that the cable was not moving around the down tube to get near the exhaust pipe and heating up.

I had read that a lot of older honda motors don't like to cycle gears when stopped. That is why I tried rocking the wheel and that worked.

TXDSRIDER 12-09-2015 09:54 PM

I really think it had something to do with riding in my motocross boots and maybe botching a shift or two and maybe something got out of alignment or bound up. When I went for my successful ride I was back in my sneakers. Fingers crossed it was a one time event. But now I feel like I wasted my money on new boots because I'm afraid to ride in them lol.

MICRider 12-09-2015 10:23 PM

Quote:

Originally Posted by TXDSRIDER (Post 200221)
I really think it had something to do with riding in my motocross boots and maybe botching a shift or two and maybe something got out of alignment or bound up. When I went for my successful ride I was back in my sneakers. Fingers crossed it was a one time event. But now I feel like I wasted my money on new boots because I'm afraid to ride in them lol.

I feel your pain, I have a set of Alpinestar Scouts that I bought online, tiny bit narrow but I couldn't return them so I'm stuck with them, lol. Anyways, I can't shift for beans when I'm wearing those boots. They are stiff enough that they take the action out of your ankle and require you to use your leg instead to shift... Some people say you get used to that but I haven't managed to yet!

jct842 12-10-2015 12:21 AM

Quote:

Originally Posted by MICRider (Post 200226)
I feel your pain, I have a set of Alpinestar Scouts that I bought online, tiny bit narrow but I couldn't return them so I'm stuck with them, lol. Anyways, I can't shift for beans when I'm wearing those boots. They are stiff enough that they take the action out of your ankle and require you to use your leg instead to shift... Some people say you get used to that but I haven't managed to yet!


You might try putting a plastic bag in each boot, fill water and freeze. Will probably stretch boot enough when the water expands to ice.

Cyborg 12-10-2015 09:14 AM

transmission issues already
 
the shifting (no shift) when at a standstill usually means the clutch is not fully open and is slightly dragging ,,i've had that on a few bikes,,on a new machine it means (most times) the cable has simply stretched ,,,

wilserchinarider 12-10-2015 09:56 AM

Does the bike shift up through the gears at 10-20-30-40 MPH? I wouldn't expect a bike like this to shift effortlessly through the gears on the kick stand??? Wheel speed, engine speed and transmission like to be synchronized for nice easy butter shifts? At only 300 miles I might expect the transmission to still be a little stiff...

At speed my bike will effortlessly go through the gears, even without using the clutch....cant do that on the kick stand in the garage!

TXDSRIDER 12-14-2015 01:16 AM

Quote:

Originally Posted by wilserchinarider (Post 200247)
Does the bike shift up through the gears at 10-20-30-40 MPH? I wouldn't expect a bike like this to shift effortlessly through the gears on the kick stand??? Wheel speed, engine speed and transmission like to be synchronized for nice easy butter shifts? At only 300 miles I might expect the transmission to still be a little stiff...

At speed my bike will effortlessly go through the gears, even without using the clutch....cant do that on the kick stand in the garage!

I was having the problem when moving also but after I rocked the wheel and cycled the gears on the stand (and put on my regular shoes) the problem has been non existent in 50 miles of neighborhood style driving so hundreds of full cycles of the gear box.


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