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-   -   Workshop Manual! (http://www.chinariders.net/showthread.php?t=13912)

frogsalt 07-28-2014 02:24 AM

Workshop Manual!
 
:hmm:

Hi guys,

First post here and I'm in dire need for help.

Picked up a cheap Bike for a project. Jianshe Tiger js200 .

Bikes a mess, and definitely had a rough life by the looks of it. It has No compression so may need a top end rebuild, among lots of other little things but anyway to the issue...

I cannot find any service manuals ANYWHERE on the net . I called the Dealer here in Australia, and they pretty much said to me, cant get you any parts for your model as well as anyone else. They don't make these anymore and they are too old. manuals only come with new bikes and then just hung up on me. Pretty disgusting really and very rude from a customer service point of view.

I've looked everywhere and now I'm here. Hopefully someone has the service manual for this bike and knows contacts - anywhere worldwide that I can order parts from.

Thanks in advance.

Cheers,

humanbeing 07-28-2014 04:02 AM

This http://jianshe.com.au/js200gy ?
CB or CG?
http://attachments.motorfans.com.cn/...XbJPYz5ZhC.jpg
http://attachments.motorfans.com.cn/...fNED4mpR2e.jpg
---
Barrel kit for Honda based:
CB200 (Same bore/stroke as CTX200 AG bike)
http://item.taobao.com/item.htm?id=39517848641
---
CG200 is more complicated [same 63.5 BUT at least 2 type]
http://shop106450385.taobao.com/sear...0+%B7%E7%C0%E4
---

Weldangrind 07-28-2014 10:45 AM

Welcome!

Humanbeing is the man when it comes to sourcing parts for these bikes, and he has shown you the two basic engine styles. Please tell us which version you have, show us a pic and we'll go from there.

BTW, use Google Chrome for the links that Humanbeing provided, and allow it to translate automatically.

humanbeing 07-28-2014 08:12 PM

Quote:

Originally Posted by frogsalt (Post 170044)
...
I cannot find any service manuals ANYWHERE on the net...

Forget ANY "factory" service manual of china bike 1. difficult to get 2. unreadable Chinglish
---
These bike are based from some Japanese bike. Find-out who's the ancestor & use their service data.
Brake pads / shoe = compares it in http://www.bergamaschi.com/Download/...alogue_Low.pdf
Electric are wired in Honda's color code mostly.
---

frogsalt 07-28-2014 08:56 PM

Hi Guys!

Just wanted to say Thank you very much for you help so far. I will Take a Picture as soon as I can and send it through! Legends :)

frogsalt 07-31-2014 10:00 AM

pics
 
3 Attachment(s)
Hi guys,

Finally got a bit of time and was able to take some pics to confirm engine type for you.

Thanks for the help so far. Only thing is ive been doing lots of research on the net and I cant find much info on the js200 and what japanese bike is based on. I assume a honda cb? But that's just a random guess.

Weldangrind 07-31-2014 11:46 AM

Per Humanbeing's post above, your engine is based on the Honda CB200 single. Your engine has an overhead cam, and it is similar in many respects to the Honda XR200, but only in concept. The actual parts (like the cam, cam chain, crankshaft, etc) are dissimilar.

You have a very good engine.

Weldangrind 07-31-2014 11:48 AM

I can also say that your frame is quite similar to the Honda XR200, except that you have inverted forks instead of conventional forks. Yours are my preference.

humanbeing 07-31-2014 02:30 PM

Honda shop manual (SAME bore & stroke):
http://www.4shared.com/office/xZy8oNOV/ (English/ wiring scheme missing )
http://www.motomanual.com.ar/index.p...ileinfo&id=724 (Spanish | w/ online translator it's super easy for English speaker to get hooked on there. )

frogsalt 07-31-2014 11:32 PM

You have been most helpful humanbeing and Weldangrind. I thank you for sharing your knowledge.

Now for the fun part of the rebuild :D

Human is it ok if I contact you if I need help sourcing other parts?

:thanks:

Weldangrind 08-01-2014 12:01 AM

You can do a good deal of that yourself. Use Google Chrome, open www.taobao.com, allow it to translate automatically and search for CB200. Enjoy.

Weldangrind 08-01-2014 12:01 AM

Also, use Google to convert Chinese Yuan to USD. Easy.

Weldangrind 08-01-2014 12:02 AM

Quote:

Originally Posted by frogsalt (Post 170279)
You have been most helpful humanbeing and Weldangrind. I thank you for sharing your knowledge.
:thanks:

You're welcome. :D

humanbeing 08-01-2014 04:49 AM

http://motorcycle.sh.cn/viewthread.p...originator=yes
CTX200 ('02/ Brazil) owner's manual http://campaigns.hondampe.com.au/Mot...als/CTX200.pdf
XL200 ('01/ Brazil) shop manual http://pan.baidu.com/s/1i3yxLat
XLR200R XR200R --#18 WIRING DIAGRAM missing-- shop manual (Japan) http://pan.baidu.com/s/1dD3V81F Credited to Jack the Filipino "scanner".
XR200R-NX200-CBX200S_wiring diagram http://pan.baidu.com/s/1pi9Ka (Brazil) The original Brazilian Portuguese manual is quite BiG (~4xx mb). I stole the useful pages that're harmless to English reader
Domestic Japanese model parts# http://www.impex-jp.com/catalogs/mot.../11kcnpj4.html
CTX200 parts# http://www.boltonmotorcycles.com/partFinder/model/8509
Brazilian model parts# http://bv000245.ferozo.com/despieces...4%20A%2002.pdf
Quote:

Originally Posted by frogsalt (Post 170279)
...Human is it ok if I contact you if I need help sourcing other parts?...

List what u needed in this thread as possible, someone may more resourceful than me.
PM me if it's tricky & personal that can't discuss in public.
---
Powered by the SAME engine type: http://www.chinariders.net/showthread.php?t=12292

FLASHLIGHTBOY 08-05-2014 10:29 AM

chinese to english
 
How do you open these manuals in ENGLISH??


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